Set of intake manifold caps for VAG 2.7 3.0 TDI (no gasket)

A set enabling the disassembly of swirl flaps in 2.7 and 3.0 V6 TDI engines, consisting of a set of position limiters for the extreme adjusters and plugs made of the same material as the original swirl flaps and the intake manifold, additionally reinforced with fiber. glass (PA66 GF35).

Swirl flaps are elements used in diesel engines whose main task is to introduce turbulence in the air flow into the combustion chamber in order to increase combustion efficiency. Unfortunately, these flip-flops have many disadvantages such as:

• swirl flaps are an engine part that is subject to heavy wear and tear and may fail. Their failure can lead to serious problems with engine operation, such as loss of power, noise or vibration.
• swirl flaps, even in the open position, significantly restrict the air flow, which causes additional resistance and reduces combustion efficiency. In particular, when the engine is modified to increase power and torque, swirl flaps become a serious limitation to engine performance.
• swirl flaps are also expensive to repair or replace. Removing them and replacing them with caps is a popular modification used among automotive enthusiasts who want to increase the performance of their engine and avoid costly repairs.

Application:

VAG 2.7, 3.0 V6 TDI engines:

AUDI

A4 Allroad B8 (8KH)
3.0 TDI quattro (CCWA) 2967ccm 240KM/176kW 2009/04-2012/01

A4 B7 (8EC)
2.7 TDI (BPP) 2698ccm 180KM/132kW 2006/0 1- 2008/06
2.7 TDI (BSG) 2698ccm 163KM/120kW 2005/11-2008/06
3.0 TDI quattro (ASB) 2967ccm 233KM/171kW 2006/01-2008/06
3.0 TDI quattro (BKN) 2967ccm 204KM/150kW 2004/11- 2008/06

A4 B7 Avant (8ED)
2.7 TDI (BPP) 2698ccm 180KM/132kW 2006/01-2008/06
2.7 TDi (BSG) 2698ccm 163KM/120kW 2005/11-2008/03
3.0 TDI quattro (ASB) 2967ccm 233KM/ 171kW 2006/01-2008/06
3.0 TDI quattro (BKN) 2967ccm 204KM/150kW 2004/11-2008/06

A4 B7 cabriolet (8HE)
2.7 TDI (BPP) 2698ccm 180KM/132kW 2006/06-2 009/03
3.0 TDI quattro (ASB) 2967ccm 233KM/171kW 2006/01-2009/03
3.0 TDI quattro (BKN) 2967ccm 204KM/150kW 2006/01-2009/03

A4 B8 (8K2)
2.7 TDI (CAMA CGKA) 2698ccm 190K M/140kW 2007/11- 2012/03
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/11-2015/12
3.0 TDI quattro (CAPA CCLA CCWA) 2967ccm 240KM/176kW 2007/11-2012/03
3.0 TDI quattro (CCWB) 29 67ccm 211KM/155kW 2008/ 06-2010/05

A4 B8 Avant (8K5)
2.7 TDI (CAMA CGKA) 2698ccm 190KM/140kW 2008/04-2012/03
2.7 TDI (CAMB CGKB) 2698ccm 163KM/120kW 2008/06-2012/03
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/11-2015/12
3.0 TDI quattro (CAPA CCLA CCWA) 2967ccm 240KM/176kW 2008/04-2012/03

A5 (8T3)
2.7 TDI (CAMA CGKA) 2698ccm 190KM/1 40kW 2007/06-2012/ 03
2.7 TDI (CAMB CGKB) 2698ccm 163KM/120kW 2007/09-2012/03
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/10-2017/01
3.0 TDI quattro (CAPA CCWA) 2967ccm 24 0KM/176kW 2007/06-2012 /03
3.0 TDI quattro (CCWB) 2967ccm 211KM/155kW 2008/03-2010/05
3.0 TDI quattro (CDUC CKVB CKVC) 2967ccm 245KM/180kW 2011/10-2017/01

A5 Sportback (8TA)
2.7 TDI ( CAMA CGKA) 2698ccm 190KM/140kW 2009/09-2012/03
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/10-2017/01
3.0 TDI quattro (CCWA) 2967ccm 240KM/176kW 2009/09-2012/03
3.0 TDI quattro (CDUC CKVB CKVC ) 2967ccm 245KM/180kW 2011/10-2017/01

A5 cabriolet (8F7)
2.7 TDI (CGKA) 2698ccm 190KM/140kW 2009/03-2012/03
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/10-2017/01
3.0 TDI quattro (CCWA) 2967ccm 240KM/176kW 2009/03-2012/03
3.0 TDI quattro (CDUC CKVC) 2967ccm 245KM/180kW 2011/10-2017/01

A6 Allroad C6 (4FH)
2.7 TDI quattro (BPP) 2698ccm 180KM/132kW 2006/03-2008/10
2.7 TDI quattro (BSG CAND) 2698ccm 163KM/120kW 2006/05-2011/08
2.7 TDI quattro (CANC) 2698ccm 190HP/ 140kW 2008/10-2011/08
3.0 TDI quattro (ASB) 2967ccm 233KM/171kW 2006/05-2008/10
3.0 TDI quattro (BNG CDYB) 2967ccm 211KM/155kW 2006/05-2011/08 3.0
TDI quattro (CDYA CDYC) 2967ccm 240KM/176kW 2008/10-2011/08

A6 C6 (4F2)
2.7 TDI (BPP) 2698ccm 180KM/132kW 2004/11-2008/10
2.7 TDI (BSG CANB) 2698ccm 163KM/120kW 2 004/11-2011/03
2.7 TDI (CANA) 2698ccm 190KM/140kW 2008/10-2011/03
2.7 TDI quattro (BPP) 2698ccm 180KM/132kW 2004/11-2008/10
2.7 TDI quattro (BSG CAND) 2698ccm 163KM/120k In 2005/06-2011/03
2.7 TDI quattro (CANC) 2698ccm 190KM/140kW 2008/10-2011/03
3.0 TDI quattro (ASB) 2967ccm 233KM/171kW 2006/06-2008/10
3.0 TDI quattro (BMK) 2967ccm 225KM /165kW 2004/05-2006/ 05
3.0 TDI quattro (BNG CDYB) 2967ccm 211KM/155kW 2004/05-2011/03
3.0 TDI quattro (CDYA CDYC) 2967ccm 240KM/176kW 2008/10-2011/03

A6 C6 Avant (4F5)
2.7 T DI (BPP) 2698ccm 180HP /132kW 2005/03-2008/10
2.7 TDI (BSG CANB) 2698ccm 163KM/120kW 2005/03-2011/08
2.7 TDI (CANA) 2698ccm 190KM/140kW 2008/10-2011/08
2.7 TDI quat tro (BPP) 2698ccm 180HP /132kW 2004/11-2008/10
2.7 TDI quattro (BSG CAND) 2698ccm 163KM/120kW 2005/06-2011/08
2.7 TDI quattro (CANC) 2698ccm 190KM/140kW 2008/10-2011/08
3 .0 TDI quattro (ASB) 2967ccm 233KM/171kW 2006/06-2008/10
3.0 TDI quattro (BMK) 2967ccm 225KM/165kW 2005/03-2006/05
3.0 TDI quattro (BNG CDYB) 2967ccm 211KM/155kW 200 5/03-2011/08
3.0 TDI quattro ( CDYA CDYC) 2967ccm 240KM/176kW 2008/10-2011/08

A6 C7 (4G2, 4GC)
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2010/11-2018/09
3.0 TDI (CTCB CZVD) 2967ccm 211KM/155kW 2014/09 -2018/09
3.0 TDI quattro (CLAA) 2967ccm 204KM/150kW 2011/03-2018/09

A6 C7 Avant (4G5, 4GD)
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/05-2018/09
3.0 T DI (CTCB CZVD ) 2967ccm 211KM/155kW 2014/09-2018/09
3.0 TDI quattro (CLAA) 2967ccm 204KM/150kW 2011/05-2018/09

A7 Sportback (4GA, 4GF)
3.0 TDI (CLAB) 2967ccm 204KM/1 50kW 2010/11-2015 /03
3.0 TDI (CZVD) 2967ccm 211KM/155kW 2015/11-2018/05
3.0 TDI quattro (CLAA) 2967ccm 204KM/150kW 2010/12-2015/03

A8 D3 (4E2, 4E8)
3.0 TDI quattro (ASB) 2967ccm 233KM/171kW 2003/08-2010/07
3.0 TDI quattro (BNG) 2967ccm 211KM/155kW 2003/11-2010/07

A8 D4 (4H2, 4H8, 4HC, 4HL)
3.0 TDI (CLAB) 2967ccm 204KM/150kW 2011/09-2013/09
3.0 TDI quattro (CDTA CDTC CMHA) 2967ccm 250KM/184kW 2010/07-2018/01

Q5 (8RB)
3.0 TDI quattro (CCWA CPNB) 2967ccm 240K M/176kW 2008/11-2017 /05

Q7 (4LB)
3.0 TDI quattro (BUG) 2967ccm 233KM/171kW 2006/03-2008/05
3.0 TDI quattro (BUN CASB) 2967ccm 211KM/155kW 2006/03-2010/05
3.0 TDI quattro (CASA CCMA C JGACNRB) 2967ccm 240KM/176kW 2007/11-2015/08
3.0 TDI quattro (CATA) 2967ccm 224KM/165kW 2009/06-2012/05
3.0 TDI quattro (CJGD CLZB CRCA) 2967ccm 245KM/180kW 2011/05-2015/08

Q7 Van ( 4LB)
3.0 TDI quattro (BUN CASB) 2967ccm 211KM/155kW 2006/03-2010/05
3.0 TDI quattro (CASA CCMA CJGA) 2967ccm 240KM/176kW 2007/11-2012/05
3.0 TDI quattro (CLZB CRCA) ) 2967ccm 245KM/180kW 2011/05-2015/08

Volkswagen

PHAETON (3D1, 3D2, 3D3, 3D4, 3D6, 3D7, 3D8, 3D9)
3.0 V6 TDI 4motion (BMK) 2967ccm 224KM/165kW 2004/09-2007/05
3.0 V6 TDI 4motion (CARA ) 2967ccm 233KM/171kW 2007/06-2008/11
3.0 V6 TDI 4motion (CARB CEXA) 2967ccm 240KM/176kW 2008/11-2016/03 3.0
V6 TDI 4motion (CEXB) 2967ccm 245KM/18 0kW 2013/11-2016/03

TOUAREG (7LA, 7L6, 7L7)
3.0 TDI (BUN CASB) 2967ccm 211KM/155kW 2006/04-2010/05
3.0 V6 TDI (BKS CATA) 2967ccm 225KM/165kW 2004/11-2010/05 3.0
V6 TDI (CASA CASC) 2967ccm 240KM/176kW 2007/11-2010/05

TOUAREG (7P5, 7P6)
3.0 V6 TDI (CASA CNRB) 2967ccm 240KM/176kW 2010/01-2018/03
3.0 V6 TDI (CASD CJMA CRCD CVWA) 2967ccm 204 HP/150kW 2010/01 -2018/03
3.0 V6 TDI (CJGD CRCA) 2967ccm 245KM/180kW 2011/05-2018/03

After installing the caps, use the complete set of adjuster limiters, which is included in the kit, to avoid displaying the error on the dashboard.

It should be possible to remove the following error codes with this repair kit:

P1018, 012597, P3135, P2008, P2011, 004120

The mentioned error codes are related to problems in the operation of the swirl flaps or their position sensors, which may lead to various irregularities, such as burning of the actuator motor or oil leak.

P2008 and P2011 refer to jammed swirl flaps in bank 1 or 2, and code 004120 indicates a problem with swirl flaps in bank 2. P1018 refers to an incorrect signal from the swirl flap position sensor in bank 1, while code 012597 indicates abnormalities in engine operation, which may be caused by, among others, jamming of the swirl flaps.

The P3135 code also concerns the swirl flap position sensor, which has not reached the required point, which can lead to various engine problems.

Set includes:

• 12 x ADITECH swirl flap plugs,
• 2 x ADITECH aluminum collector plugs on the adjuster side,
• 2 x ADITECH24 flap adjuster position limiter,
• 2 x adjuster side plug clips

Technical specifications:
Plugs made of PA66 GF35, the same material as the intake collector and swirl flaps.
Perfect repeatability of dimensions.
The original design of the caps makes it impossible to turn the flaps or suck them into the combustion chamber.